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Case Study – Flat Roof


The challenge

A new apartment block will have a flat concrete roof with a concrete upstand around its perimeter. The roof will be overlaid with a self-adhesive aluminium foil vapour barrier, a tapered layer of rigid insulation and a liquid-applied waterproofing layer. The architect must demonstrate to the client that there will be no surface condensation on the bottom surface of the concrete roof and no interstitial condensation in the concrete or the insulation.


Flat roof

Flat Roof

The solution

Atkinson Science carried out a risk assessment for surface and interstitial condensation in accordance with BS5250:2011. In the concrete upstand the diffusion of heat and water vapour is significant in two coordinate directions. We extended the one-dimensional method recommended in the British Standard to two dimensions by using a CFD program. We applied the method to the month of February, which is the coldest month and the one in which surface and interstitial condensation are most likely to occur.

We found that the lowest surface temperature in the space below the roof was 18.3°C. This temperature was well above the dew point of 7.1°C and the 80% RH temperature of 10.3°C, so we concluded that there was no risk of surface condensation, mildew or mould growth in the space. We found that the relative humidity in the concrete roof and insulation was no higher than 80.7%, so we concluded that there was no risk of interstitial condensation. The highest relative humidity occurred at the outer surface of the insulation at a corner of the upstand. The aluminium foil vapour barrier acts to restrict the flow of vapour from the concrete to the insulation, so there is no risk of condensation on the cold side of the insulation.


Computed temperature

Temperature


Computed relative humidity

Relative humidity

The benefits

By extending the risk assessment method recommended in BS5250:2011 to two dimensions, Atkinson Science were able to show that there was no risk of surface or interstitial condensation.